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Wire Butt Welder

A key feature of the Fireweld wire butt welder is the production of high-quality, strong weld joints, along with automatic control of the welding operation with precise alignment through parallel guide settings. It also has a robust design and easy maintenance-free operation.

We have butt welding machines with different kVA ratings ranging from 5kVA to 15kVA, which are suitable for welding MS, SS, and aluminum wire for wire diameters from 4.0mm to 16.0mm

Once the welding process has begun, the two ends are welded together under the action of a flowing current and an applied upset force. Even wires of different diameters can be welded with the least heat-affected zone. Thousands of Fireweld welders are used every day to produce accurate and repeatable butt welds. Our range of wire butt welding machines can be used economically for wire diameters up to 16 mm.

The operation of the Fireweld butt welding machine is advanced and at the same time easy to learn. It meets the highest standards of comfort and ergonomics. The compact and robust mechanical design with integrated operator guidance is designed for industrial use in production. Our wire butt welder is suitable for both ferrous and non-ferrous metals.


Benefits

  • Fireweld butt welding machines in various KVA ratings are ideal for the efficient joining of steel, aluminum, and copper wires.
  • The compact, wheel-mounted, and rugged design of the machine make it ideal for a variety of manufacturing industries such as wire drawing mills, cable mills, and wire processing.
  • Depending on the application, the upset force, current path and jaw spacing can be adjusted for the best welding results.
  • The adjustable, rigid clamp holds the part against displacement during the welding process and the end result is a consistent and high weld quality.
  • Fireweld wire butt welders are designed to be durable and robust enough to withstand harsh production environments.
  • Short set-up times due to perfectly formed grooves also help to maintain alignment.
  • Precise welding voltage setting for optimal welding results.
  • Fireweld butt welding machines offer tension adjustment settings for different applications and welding needs.
  • Foot press-operated jaw clamps are easy to handle and quick to set up.
Specifications
Specification Unit FIRE-5K FIRE-8K FIRE-12K FIRE-15K FIRE-20K
KVA rating KVA 5 8 12 15 20
Input voltage Volt 400 400 400 400 400
Frequency Hz 50/60 50/60 50/60 50/60 50/60
Phase No 1 1 1 1 1
Fuse rating Amp 10 10 15 15 15
Duty cycle at maximum rating % 2 0.73 0.56 0.56 0.45
Welding range-wire diameter for steel with less than 0.5% C, unalloyed mm 2-8 2-8 1-5  1-5 3-8
Welding range-wire dia for steel with 0.5-1% C, alloyed mm  2-8
Suitable material to weld Type Alloyed steel & carbon steel
Welding range-wire diameter for copper mm  2-3  1-4 1-4 2.5-6
Welding range-wire diameter for aluminium mm  3-5 1.5-6  1.5-6  4-7
Dimensions (LxWxH) mm 900x675x1200 900x675x1200 900x675x1200 900x675x1200 900x675x1200
Weight (approx) Kg 57 64 64 66 66